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SERVICE | Data center systems build

A data center that can support
high-density GPUs running at full load

Mechanical and electrical (MEP) systems cover all work after the main low-voltage panel: how power is distributed to each rack, how heat is carried out of the data center, and how fires are put out without damaging equipment. Rack power density sets the specifications for all three, and the design standards of a typical IDC do not apply in a high-power GPU environment.

Liquid cooling CDU class250kWFukushima is the first liquid cooling project
SOLUTION | KONST's approach

Power distribution, cooling, and fire protection,
each designed according to rack power density

Panel capacity, air or liquid cooling, and whether to use dual-path power are all determined by power per rack. A 5 kW general server rack and a 40 kW GPU rack use completely different specifications in all three systems.

Power distribution system

MP main panels and RP sub-panels set capacity by zone. Rack PDUs come in 5 kW and 40 kW classes, and high-power racks use A/B dual-path power, so a failure on one path does not cut power to the whole rack.

Cooling System

At around 20 kW per rack, in-row cooling with chilled water is used. At 50 kW and above, air can no longer carry the heat away, so liquid cooling makes direct contact with the heat source, with CDUs distributing the flow.

Fire protection system

Uses gas fire suppression to avoid secondary damage to equipment from water or powder. It is linked to VESDA very early warning, and the suppression is non-conductive and leaves no residue.

FEATURE | Service scope and specifications

Match air or liquid cooling to power per rack

At around 20 kW per rack, in-row cooling units delivering cold air directly can keep temperatures stable. At tens or even hundreds of kW, no amount of airflow can carry the heat away, and the only option is to bring coolant into direct contact with the heat source. This power threshold decides the whole cooling approach.

In-row cooling unitsHot and cold aisle containmentChillerAbout 20 kW per rackCDUSecondary sidePrimary sideTens or even hundreds of kW

Air cooling option: in-row cooling units with a chilled water system

Works most stably at around 20 kW per rack: the air conditioners sit between rack rows, cold air goes directly to the intake face, return air is isolated by hot and cold aisle containment, and the cold source is an air-cooled chiller.

Liquid cooling option: CDU coolant distribution unit

When a rack reaches tens or even hundreds of kW, air can no longer carry the heat away, so coolant is brought into direct contact with the heat source. The core equipment, the CDU, handles heat exchange between the primary and secondary sides and flow distribution.

FEATURE | Service scope and specifications

The seven systems that make up a high-density data center

From secondary-side power distribution through to the fire protection system, each system the data center needs to operate is included in delivery. Equipment models and functions are listed in the specification table below.

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  • EquipmentPDU panels, MP/RP panels, RFAC panels

    FunctionCore power distribution for the data center, zoned distribution management, and power control panels

  • Equipment40 kW/5 kW PDU power strips

    FunctionPower distribution for high-power and standard-power racks

  • Equipment30 kW/60 kW cabinet-type precision air conditioners

    FunctionCooling aimed directly at the server heat sources

  • Equipment60 RT air-cooled chiller, expansion tank, chilled water pump

    FunctionOutdoor cold source unit and circulation piping

  • Equipment60×120/80×120 IT racks

    FunctionHouses servers and network equipment

  • EquipmentHot and cold aisle containment

    FunctionSeparates hot and cold airflow to reduce mixing of return air

  • EquipmentGas fire suppression system

    FunctionA non-conductive, residue-free way of suppressing fire

PROCESS | Workflow

Three stages built in sequence,
servers installed after integration testing

On site, work proceeds in the order of water piping, cooling system, and UPS, and each stage has its own acceptance check: pressure and leak testing of the piping, hot and cold aisle containment, and UPS switchover testing. Servers are installed only after all three stages complete integration testing and tuning.

  1. 01Water piping

    Completes chilled water supply and return piping and insulation, then runs a pressure test to confirm there are no leaks.

  2. 02Cooling System

    Installs the in-row cooling units and chiller, connects the secondary-side piping, and tunes the supply air temperature.

  3. 03UPS system

    Installs the UPS and battery cabinets, and completes utility switchover and backup load testing.

EVIDENCE | Track record and data

Four delivered sites, with a track record in both air and liquid cooling

Taichung is self-built and self-operated, with 24 racks at 20 kW each, hosting Glows.ai's GPU cloud. New Taipei has 1.5 MW of power with 900 kW of cooling and can accommodate B300. Fukushima is the first liquid cooling project, with a 250 kW class CDU.

Taichung

Self-built, self-operated site

Self-built and self-operated, with 24 racks in 4 rows at 20 kW per rack, using in-row cooling with a chilled water system, and hosting Glows.ai's GPU cloud service.

New Taipei

Turnkey procurement and construction

Turnkey procurement and construction, with 1.5 MW of power and 900 kW of cooling. Rack conditions can accommodate B300.

Yunlin

Electrical panels and cooling systems

Conversion of an existing building, with full delivery covering electrical panels, transformers, racks, and the cooling system.

Fukushima

Liquid-cooled container site

Container format, with a 250 kW class CDU.

FAQ | Common questions

FAQ

Should an AI data center use liquid cooling or air cooling?
It depends on power per rack. At around 20 kW, in-row cooling units with chilled water can handle the load at lower construction and maintenance cost. At 50 kW and above, the airflow that air cooling needs makes noise, air pressure, and space hard to manage, so liquid cooling makes more sense. For the high-density configurations of the B300 generation, liquid cooling is the practical default at the planning stage.
Can an existing IDC data center be converted into a high-power data center?
Most can be. The work focuses on expanding secondary-side power distribution, reinforcing cooling, and adjusting the rack layout. Two things limit it: whether the building's total incoming power capacity still has headroom, and whether there is still room outdoors or on the roof for cooling equipment. If both are maxed out, the only option is to lower the target density.
Is hot and cold aisle containment always required?
In high-power environments, yes. Without containment, cold air mixes with hot return air before it reaches the servers. The actual intake temperature rises, the air conditioning has to supply colder air to compensate, and the extra energy use shows up directly in PUE.
Where do power distribution problems most often arise?
Usually in the zoning rather than in total capacity. At the design stage, racks are spread evenly across the sub-panels, but when racks are actually installed, the high-power ones end up concentrated in a few rows. One zone approaches its limit while another uses only half. Settling the rack layout and the power distribution zones at the same time avoids this.
Which part of a liquid cooling project is hardest?
The piping. If pressure drop, flow rate, and distribution balance across nodes are not calculated in advance, some nodes receive too little flow and overheat locally, and this defect cannot be observed before power-on.
Are fire detection and fire suppression the same system?
No. The detection side is VESDA very early warning, which belongs to the monitoring and management system. The release side, gas fire suppression, belongs to the MEP system. Both are settled together in the design phase.
What PUE can be achieved?
It depends on climate, cooling method, and load factor. Operating PUE is measured continuously by digital meters in the environmental control system and can be tracked month by month. Design-stage targets are discussed case by case.

Is your data center ready to support high-density GPUs?

Get an upgrade assessment for power distribution and cooling.